Joining technologies

Production Solutions Single-Use Bags | Bioprocess Containers

Joining technologies

To address the sealing challenges in the market, 3CON offers a comprehensive solution that integrates both advanced laser welding and traditional welding technologies.

 

3CON's OUTSTANDING LASER WELDING PROCESS

A clean, fast, flexible, and cleanroom-compatible solution: Our laser technology for welding transparent plastic films enables the creation of secure and hygienic bonds.
 

AT A GLANCE:

  • Maximum flexibility in size and geometry
  • No additional cost for tooling:
    Any predefined contour can be welded in the work area using laser welding technology
  • Rapid production and testing of new bag designs:
    Newly drawn designs (CAD) can be welded directly, without additional tool production.
    Time from idea to welded product (prototype) in less than 1 hour
  • Reduced delivery times for small batches of new bag designs
    Our laser technology eliminates the time required for tool design, production, and setup, allowing you, as a bag manufacturer, to produce new bag designs directly and deliver them to your customers more quickly
  • Run different designs and sizes in one go
  • Weld PE, PP, and EVA using a single technology
  • Minimal heat-affected zone
  • Higher tensile strength of the seal compared to conventional welding techniques
  • Cleanroom space and energy saving

 

ADDITIONAL, VERSATILE APPLICATIONS OF LASER WELDING TECHNOLOGY:

  • Temperature controlling channels designed for the optimal holding position and preservation of biological samples and reagents
  • Precision (sampling) bags from 1 mL, designed to safely withdraw small volumes from bioreactors, containers or filling your APIs or drug products while preserving material integrity and preventing contamination
  • Flexible, customized bioreactor bags, ideal for controlled cell culture processes and others that support consistent environmental conditions
  • Oversized containers up to 250 L, purpose-built for the secure handling of high-volume liquids and bulk materials, enhancing operational efficiency in large-scale processes

Keyfacts

Comprehensive welding solutions according to individual requirements
Innovative, highly efficient laser welding process for 2D bag production
All joining processes can be seamlessly integrated into production lines
cGMP on request

Options

LASER WELDING :: 2D BAGS, Polyolefines, EVA
HIGH FREQUENCY WELDING :: 2D BAGS, PVC, EVA
THERMO CONTACT WELDING :: 2D + 3D BPC, Polyolefines
IMPULSE WELDING :: 2D + 3D BPC, Polyolefines

Contact

Our experts are happy to advise you.